Precast wall panel production line

Precast concrete wall panel production line

Mixing system

The mixing system including

1. Silos

2. Screw conveyor

3. Weighting system

4. Water supplying system

5. Steel frame

6. Mixer

7. Control system

8. Foaming machine

Pipe pulling machine

The pipe pulling machine will be assembled on steel frame which suitable the height of wall panel moulding machine
The Pipe pulling machine is 2 T pipe pulling machine, having enough force to pull out 7pcs pipes at a time.
The pipe pulling machine will be movable for pulling in different places.
The pipe pulling tools will be supplied along with the machine.

Mortar pump

The mortar pump machine including

1. Mortar pump machine

2. Hopper

3. Steel frame with wheels

The mortar pump will move the rail, transport the mixed mortar to wall panel moulding and pump the mortar into wall panel moulding machine

Foaming machine

1.Foaming system uses electronic foaming and frequency conversion metering pumping technology, can accurately control the amount of foaming agent.
2. Foaming agent metering adopts frequency conversion metering pump, can accurately control the amount of foaming agent.

3. Using the most advanced high-pressure pneumatic pumping system, synchronously achieve big output and high transport height, easy maintenance and low cost.

Hollow core wall panel machine

1. High degree of automation equipment, hydraulic opening and closing

2. Simple operation and high efficiency, low labor intensity.

3. The machine can also be equipped with vibrator system for thick mortar

4. The Pipes, using steel pipes inside. PVC pipe fixed outside.

Panel lifting machine

1. Lifting out 10 panels at a time

2. Automatic moving and lifting system

3. Adjustable for different size of wall panels

Lightweight (600-800kg/m3),Low strength (4-7MPA)

1. Cement:

Portland cement: Curing time is 8-10hours

2. Linghtweight materials,like flyash,perlite,Ceramsite,EPS,cinerite etc

3. Foaming agent:

Foaming agent is a surfactant, in water by stirring to form a foam, foam and slurry stirred.

4. Fiber glass mesh:

Width:600mm.

Hole size:10x10mm

Weight: min.80g/m2

Or steel mesh

Width:600mm.

Hole size:40x40mm

Middle weight (1080-1300kg/m3),Middle strength (7-10MPA)

1. Cement:

Portland cement: Curing time is 8-10hours

2. Heavy materials, like sand, stone dust, aggregates, construction wastage etc

3. Foaming agent:

Foaming agent is a surfactant, in water by stirring to form a foam, foam and slurry stirred.

4. Fiber glass mesh:

Width:600mm.

Hole size:10x10mm

Weight: min.80g/m2

Or steel mesh

Width:600mm.

Hole size:40x40mm

High weight (1800-2350kg/m3),High strength (12-20MPA)

1. Cement:

Portland cement: Curing time is 8-10hours

2. Heavy materials, like sand, stone dust, aggregates, construction wastage etc

3. Fiber glass mesh:

Width:600mm.

Hole size:10x10mm

Weight: min.80g/m2

Or steel mesh

Width:600mm.

Hole size:40x40mm

The speed of construction and labor-saving: 3 workers can build a wall of 15m2 in 1 hour.

Saving of mortar: the mortar needed for works is just 20-25% compared to using traditional brick and 40-50% compared to using AAC of CLC blocks.

Ease of installation: electric and communication cables, pipelines can be installed much easier, cheaper and faster.

Lower construction costs: the final cost to build 1m2 of a wall by SOKE concrete panels is 40-50% lower compared to clay bricks wall or 70-75% lower compared to AAC/CLC blocks wall. This brings an enormous saving and profit to the investor (not to mention the cost savings from early completion of the project and about 30% reduction of the foundation cost thanks to the light weight of the wall).

Energy savings: SOKE lightweight wall panels are suitable for high-rise buildings construction. It helps to save energy bill by reducing the cost of air conditioning, heating due to great heat & sound insulations.

Environment-friendly: this is an environmentally friendly product, encouraged by many countries in the efforts to protect the environment, eliminating the CO2 from clay bricks production which brings about climate change.